Solution
Featuring outstanding core advantages, the equipment adopts a programming-free teaching design with a point-to-point teaching mode. Ordinary workers can get started quickly after simple training without relying on professional programmers, effectively solving the pain points of traditional spraying equipment, such as complicated operation and long personnel training cycles.
With stable operation and high positioning accuracy, the equipment delivers highly uniform spraying, which effectively avoids common defects of manual spraying including missing spray, over-spraying and color difference. It greatly improves spraying quality and consistency, balancing efficiency and product quality.
It boasts wide application adaptability and is flexibly applicable to various spraying processes such as paint spraying and powder spraying. It also covers multiple industries including fiberglass spraying, ceramic glazing, auto parts coating, home appliance spraying, hardware spraying and 3C electronic product surface treatment. It can perform efficient and precise spraying for both small precision workpieces and large-batch products.
As an efficient and convenient automated spraying device, this robot supports non-stop continuous operation to significantly boost production efficiency and reduce paint waste. It complies with eco-friendly production concepts and integrates practicality, cost-effectiveness and environmental performance, making it the optimal choice for enterprises to upgrade spraying automation and achieve cost reduction and efficiency improvement.
No professional programmers are required. Through the visual interface of the teach pendant, operators can set the spraying path for new workpieces within 10 minutes via drag teaching or template calling.
A multi-industry process template library is built-in, including jeans glue spraying, ceramic glaze spraying, auto parts primer spraying and more. One-click template invocation adapts to different scenarios and greatly shortens production changeover time.
Equipped with a high-precision servo drive system, the repeated positioning accuracy reaches ±0.1mm, ensuring dead-angle-free spraying on corners and gaps of special-shaped workpieces such as irregular fiberglass parts and hardware accessories.
The intelligent flow control system automatically adjusts paint output according to workpiece shape and moving speed to prevent sagging, missing spray and over-spraying, with the coating thickness uniformity error controlled within ±5μm.
It supports multi-gun coordinated operation and can be equipped with different spray guns for primer, topcoat and clear coat. Multi-layer spraying can be completed in one clamping to enhance coating adhesion and appearance consistency.
Its spraying efficiency is 3 to 5 times that of manual spraying. A single robot can replace 3 to 4 skilled sprayers, effectively solving the problems of low manual efficiency and labor shortage.
Optional high-voltage electrostatic spraying technology raises the paint utilization rate to over 90%, reducing paint waste by 30%-50% compared with traditional air spraying and cutting raw material costs.
The equipment features low operating energy consumption. The matched automatic cleaning system shortens gun cleaning time to 5 minutes per time, reducing solvent consumption and equipment downtime.
Adopting a fully or semi-enclosed spraying workstation design and equipped with a high-efficiency waste gas treatment system, it reduces paint mist and VOCs emissions to meet national environmental protection regulations.
Multiple safety protection configurations such as emergency stop buttons, safety light curtains and explosion-proof design prevent operators from direct contact with paint and high-voltage static electricity, reducing occupational health risks.
The machine body is made of anti-corrosion coating and stainless steel, adapting to humid and solvent-rich spraying environments and extending service life.
A built-in IoT monitoring module real-timely monitors operating conditions such as spray gun pressure, motor temperature and paint allowance, with automatic abnormal alarm and mobile message push for managers.
Remote diagnosis and system upgrade are supported. After-sales staff can troubleshoot faults and update process templates off-site to shorten maintenance time.
The modular design enables quick disassembly and replacement of core components (servo motors, spray guns, etc.), lowering maintenance difficulty and cost.
It supports multiple installation methods including floor mounting, overhead mounting and rail movement, adapting to different factory layouts and workpiece sizes, ranging from small hardware parts to large auto bumpers and fiberglass hulls.